新設計 CT-1118CNC車床可與櫛式和中心頂針切削混合使用。
此 NC 車床是由CTL-618EVS傳統車床演變而來。除了沿用外觀外,也保持機械以往的精度水準甚至更加精準。CT-1118CNC在 2008年增加了一些變化,以往櫛式車床與尾座頂針車床為不同的機型且也無法共用設計。 Cyclematic改善了這個問題並將櫛式與尾座頂針結合在一起,只需更換不同的刀座即可擁有這兩項截然不同的功能。而櫛式車床與尾座頂針車床不同的地方為櫛式可以在同一刀座平面上擺放數把不同的刀具,但在遇到長工件時因為無尾座以及空間距離不夠而導致無法切削。現在,自CT-1118CNC的設計改善後變得更人性化且實用。尤其是將櫛式切削與尾座頂針切削結合在一起後使得一台機械有著兩種截然不同的切削方式。
刀座安裝示意
CT-1118CNC 櫛式刀座車床
現在CT-1118CNC CNC車床有新的使用方法。現在只需訂購櫛式刀座即可擁有兩種不同的切削方式,裝上櫛式刀座後即可使用櫛式切削方式並擺放多把刀,或者拆除櫛式刀座裝上其他刀座就可使用尾座中心頂針的切削方式。
以下主軸工具,刀座或其他選配零件將可裝載在韻光高速高精度桌上型車床
加工零件範例
機台特色
- 主軸內外徑真圓度保證0.0015MM以內
- CNC控制器可選用FANUC 0i Mate-TD 或其他品牌控制器
- 3 HP 主軸馬達 (5HP-選配) 搭配 Yaskawa 變頻器以達到高速穩定以及低速區域扭力平穩
- 主軸使用高精密斜角滾珠軸承並預壓以達到低背隙量
- X, Z 軸滾珠螺桿
- Z軸使用鐵制伸縮護照
- X, Z 軸AC伺服馬達
- 快速上下料筒夾
- 氣壓筒夾
- 櫛式刀座(選配)
- 多樣化可供選擇的配件,使的機械有更多元化的使用。
機台床身經過調質以及熱處理,並在之後加以研磨,加強機台床身的精準高度和高耐磨性。
主軸機頭為一體成形,並在主軸前後方均使用高精密斜角滾珠軸承並預壓以達到低背隙量。而主軸內外徑均經過精密研磨以使主軸內外徑真圓度達到0.0015MM以內的精度表現。
本機械搭配本廠設計的快速上下料筒夾拉桿,使得上下料的動作可以快速的完成。而筒夾拉桿均有做過動平衡校正,以便讓震動量在主軸運轉時減至最低的程度。如要安裝三爪或四爪夾頭時只需將固定插梢取出即可輕易的將筒夾拉桿取下。
氣壓筒夾,氣壓筒夾可以簡單的只靠腳踏開關完成鬆緊工件的目的。
本機械尾座長95MM/3-3/4"INCH,尾座有2種刻度環-公制與英制,每一小格公制為0.02MM、英制為0.001",當刻度護環往上推時為英制刻度,下推時為公制刻度。
階梯筒夾為特殊配件,可在機械上加工至所需尺寸以用來夾持工件
階梯筒夾和套筒需購買成套才可搭配使用,而尺寸共有 2",3",4",5" 和 6" 等尺寸。
使用進階筒夾的優點是可以在機械上加工出所需夾持的尺寸。而加工出來的階梯筒夾與市售的5C筒夾最大差別是在機械上加工出來的筒夾有著較高的夾持精度以及特殊尺寸。
機械型號 | CT-1118CNC |
---|---|
最大旋徑 | 380 mm |
最大車牙直徑 | Ø150 mm (Ø 6") |
兩頂心間距離 | 457 mm (18") |
棒料直徑(5C套筒夾頭) | Ø27 mm (Ø1-1/16") |
主軸孔徑 | Ø31.75mm(Ø1-1/4") |
CNC 控制器 | FANUC (基本配備) |
主軸轉速(變頻式) | 50~4000 R.P.M. (3HP) / 50~6000 R.P.M. (5HP) |
主軸鼻端 I.D./O.D. | 5C (10°) / 4° 斜度 |
快速滑動行程 | 2.5 mm (0.1" ) |
夾頭直徑 | Ø150 mm (Ø6") |
最大X軸行程 | 220 mm (8.661") |
最大Z軸行程 | 340 mm (13.386") |
快速行程 | 20 M/min |
主軸變頻馬達 | 3 HP / 5HP (Option) |
X,Z伺服馬達 | X : ß2 / Z : ß2 |
冷卻泵 | 1/4 HP |
尾座主軸斜度 | MT No.2 |
尾座主軸行程 | 95 mm |
淨/毛重 | 2,530/2,750 lb. (1,100/1,200 kg.) |
包裝尺寸 | 2,300 x 1,200 x 1,970 mm (91" x 47" x 78") |
所有尺寸本公司有權在沒通知情況下任意更改 |
CONTENTS:
- PURPOSE OF THIS MANUAL
- Adjusting process for leveling machine
- A.) ELECTRICAL CONNECTIONS
- B.) LUBRICATION
- C.) COLLET CLOSER REMOVAL
- D.) COLLET CLOSER REPLACEMENT
- E.) COLLET CLOSER ADJUSTMENT
- F.) BELT ADJUSTMENT
- G.) AIR COLLET CLOSER
- H.) AIR F/R.L UNIT
- I.) AUTOMATICALLY OIL PUMP
- J.) FOOT STEP AIR COLLET CLOSER
PURPOSE OF THIS MANUAL
The model CT-1118CNC series CNC toolroom lathe is built for easy and safe operation and excellent manufacturing of work in process. This CNC tool room lathe is built with high-quality material, and carefully to exacting standards that guarantee the life, economical use, accuracy, and minimum maintenance of the machine.
This manual is an introduction to the CYCLEMATIC model CT-1118CNC HIGH ACCURACY CNC TOOL ROOM LATHE. It is used for the installation, operation, and servicing of the CT-1118CNC CYCLEMATIC MACHINES.
Also, for fast reference, because it is necessary to make minor adjustments or do preventive maintenance. (For personnel and operators who deal with the CT-606CNC machine.)
Adjusting process for leveling machine
- Put pads C (Figure B) under each of six points.
- Loose set screw A (Figure B)
- Insert a pin wrench into the hole B. raise or lower by turning (C.W. or C.C.W)
- Tighten set screw A (Figure B) to lock.
- Be sure every point is touching the ground to support the machine.
Lifting machine, arrange rope or cable as shown in (Figure C), and check to see if the correct balance has been obtained. Then insert pads of soft cloth between the edges of the rope and machine. The net weight of this machine is approx 1000 kgs (2200 lbs). So the rope or cable must be rated at 3000 lbs capacity.
A.) ELECTRICAL CONNECTIONS
The CT-1118CNC TOOLROOM LATHE is shipped completely wired and assembled. Push the "A" (Figure 1) button, after that, hold handle "B" (Figure 1) and rotate it to the left side. Then turn cam switch "C" (Figure1) to the reverse way, check motor voltage and open the switch case cover, connect the wires from the power source to the terminals (R.S.T) and ground connection is made at the "G" (Figure 2) which is the electric switch case. Push start button to start controller and make spindle run. The spindle should rotate counterclockwise when viewed from the tailstock end of the machine. If the spindle does not turn in the correct direction, turn the machine off. Disconnect electric power source and interchanges any two leads until the turning direction is correct. When the spindle is rotation correctly, secure switch case cover.
B.) LUBRICATION
Proper lubrication supplied carefully , will maintain the life and performance of the machine for a long period. Therefore, lubricate the machine with a high quality lubricant. Fill with Mobil Vactra Oil No.2 or equivalent in oil reservoir and check oil level usually, please keep oil more then "Min" line (see figure 3).
1. HEADSTOCK LUBRICATION
The headstock spindle is
mounted on precision preloaded ball, bearings. The ball bearings are
grease packed for life and require no further lubrication.
2. BALL SCREW LUBRICATION
The ball screw should be
lubricate every month. Please prepare grease gun for lubricate the ball
screw. Before lubricate X-axis ball screw , open screw A (Figure 4) and
fill some grease in to the X-axis ball screw. Fill grease in to the Z-axis
ball screw from B (Figure 5). (The grease can use SUN LIGHT NO.2 or same
kind of grease)
※PLEASE FILL IN SOME GREASE EVERY MONTH. IF NOT, MAY COUSE THE DAMAGE TO MACHINE
C.) COLLET CLOSER REMOVAL
Running the machine with the collet closer and not having a collet locked in place will damage the collet closer. Remove the collet closer when using chucks, face plates, or spindle nose type fixtures. The collet closer should be removed often for cleaning to prevent loading of chips between collet closer tube and inside of spindle at rear and collet threads. Removal method is:Pull out pin "L" (Figure 4). Slide draw tube out of the spindle. Do not turn the adjusting nut "N" (Figure 6). It is keyed to the spindle. To remove slide it off the end of the spindle. Do not remove collet closer by removing screw "S" (Figure 6), this screw has been adjusted at the factory for proper operation of the collet closer.
D.) COLLET CLOSER REPLACEMENT
Before replacement of the closer, clean inside of the headstock spindle and outside diameter at rear of spindle where Adjusting Nut "N" (Figure 7) is located. Apply a film of light oil on rear of spindle Do not force Adjusting Nut "N" (Figure 7) on spindle. If Adjusting Nut "N" (Figure 7) fits to tight, remove and check for burrs or scratches, then replace. Clean collet closer tube inside and out apply a film of light oil on slip surface "T" (Figure 7) of the collet closer tube, replace collect loser and insert Link Pin "L" (Figure 7).
E.) COLLET CLOSER ADJUSTMENT
- Before using collect closer, and any collet or step chuck to be used should be thoroughly cleaned.
- Push the lock Pin "E" (Figure 8). To engage lock pin, turn spindle by hand till lock pin enters notch to lock.
- Press the Closer Adjusting Finger "F" (Figure 9) down to the point "P" (Figure 9).
- Guard "G" (Figure 9) forward with the left hand, and hold the collet or stop chuck with the right hand at the same time.
- Place a work piece in collet or step chuck.
- Place lever "L" (Figure 9) to the extreme left fixed position. Turn the Shell Guard "G" (Figure 9) toward operator until the work piece is clamped by the collet.
- Place lever "L" (Figure 9) to the right, the released position. Turn Shell Guard "G" (Figure 9) toward operator, move the Adjusting Finger "F" (Figure 9).
- Test collet closer's tension on work piece. If the work piece needs additional gripping pressure, press down on the adjusting finger "F" (Figure 9) and turn Shell Guard "G" (Figure 9) forward and lock. (see figure 9).
F.) BELT ADJUSTMENT
Run spindle at approximately 1000 rpm and stop the spindle. This is done to equalize belt tension. Loosen lock nut "N" (Figure 10) 19mm wrench. Turn adjusting screw "P" (Figure 10) 6mm socket head wrench clockwise to tighten belts. Stop machine and check belt tension, there should be approx. 25.4mm (1〃) of play in belt.
G.) AIR COLLET CLOSER
When collet close, the handle "A" (Figure 11) will go ← way. when collet open, handle "A" (Figure 11) will go → way.
H.) AIR F/R.L UNIT
Air flow in the triangle ➞ on the primary unit. Change psi please pull up 'A' (Figure 12) and counter clock wise it and you may change the psi.
I.) AUTOMATICALLY OIL PUMP
Open 'A'(Figure 11) and fill with Mobil Vactra Oil No.2 or equivalent in oil reservoir when the oil line lower then min line.
K.) COOLANT TANK
Please fill the coolant water up to max line (Figure 15) , if coolant water less then min line may damage the coolant pump . Change the coolant water , please take off the screw A , the waste water will out of hole.
L.) WORK SITUATION LIGHT
When red light shine , it mean machine have some alarm massage or some problem . When yellow light shine , it mean work complete. When green light shine , it mean work is doing right now.
M.) COOLANT
To increase coolant water please push it this way ←. To decrease it goes to this way →.
O.) RX232 CONNECTION
CT-1118 CNC Lathe machine have RX232 or CF card to connect with FANUC controller . Also have 110v plug for Note Book.
P.) MACHINE SIDE HAND WHEEL
The hand wheel which control Z-Axis is number "1" (Figure 20). For X-axis hand wheel is "2" (Figure 20). If want to use hand wheel in control penal, please punch F1 to decide use machine side hand wheel or control penal side hand wheel.
Q.) TAILSTOCK
The tailstock is mounted on preloaded ball bearings and can support any load to the spindle. It is provided with a fine "feed" for accurate work. The spindle of the tailstock is graduated in eighths of an inch, and 1 mm and has a travel of 95mm (3-3/4〃) The hand wheel is dual dial Inch and Metric. Graduations are 0.02mm (0.001〃). It is built for the operator's convenience of operation just turn the dial ring "D" (Figure 22) to the required location. It is unnecessary to tighten the dial rings. They are spring loaded, so a lock screw is not needed. Sliding cover cage exposes only the dial in use.
R.) TAILSTOCK SPINDLE LOCK
The tailstock spindle lock holds the spindle securely in any travel position. Move lever "L" (Figure 23) toward the headstock lock position and backward to the released position.
S.) TAILSTOCK BODY LOCK
The tailstock can be clamped in any position along the bed way by operating Lever "M" (Figure 24). The Lever "M" (Figure 24) should be adjusted to a clamp position between the two stop pins "A" (Figure 24) and "B" (Figure 24). when tailstock is fully clamped, lever "M" (Figure 24) should not contact stop pin "A" (Figure 24).The hard ware limit "N"' (Figure 24) protect the tailstock will not crash with carriage.
T.) OPERATING PROCEDURES
Stating procedures:
-
1) Main power switch
- Turn the power of controller on.
- Turn screen power on.
-
2) Machine origin locating
- Press HOME ⑥ and press X ⑦ to return X-axis to origin.
- Press HOME ⑥ and press Z ⑩ to return Z-axis to origin.
※EXECUTE MACHINE ORIGIN LOCATING WHENEVER THE MACHINE STARTS, OR ERRORS WILL OCCUR AND PROGRAM CAN NOT BE EXECUTED AFTER WARDS.
- 3) Perform daily job.
U.) TEST THE ROTATING DIRECTION OF SPINDLE
- Switch on main power switch.
- Turn the power of controller on.
- Press MDI ③ , key in M3 S100 ; and press insert and press cycle start Ⓒ.
- Rotate ↺ way (clockwise).
※THE SPINDLE SHALL ROTATE IN THE DIRECTION OF AN ARROW WAY, WHICH IS SHOWING IN THE VICINITY OF THE SPINDLE. IF THE SPINDLE IS ROTATING IN THE OPPOSITE DIRECTION, PLEASE TURN OFF POWER AND OPEN ELECTRICAL BOX AND SWITCH ANY 2 WIRED, AFTER THAT THE SPINDLE SHOULD BE ROTATE CORRECT WAY.
V.) STANDARD FUNCTION
A) POWER OFF:
Button for power off CNC
controller.
B) POWER ON:
Button for power on CNC
controller.
C) CYCLE START:
Button for cycle start the
program.
D) FEED HOLD:
Button for hold feed rate or stop machine moving.
E) FEED RATE CONTROL:
Switch for feed rate
percentage.
F) PANEL HAND WHEEL:
Turn the switch for X and
Z axis, X1= move 0.001 MM, X10 = move 0.01 MM, X100 = move 0.1 MM. (
If order machine side hand wheel, use F1 to switch standard hand wheel
or machine side hand wheel ) .
G) EMERGENCY STOP:
For any emergency condition, press the button to stop all the moving elements immediately.
1) DNC:
Use RS232C connect with PC. sometimes file too big to save into the FANUC controller, use
DNC to transfer file also doing the work in same time.
2) EDIT:
Edit program file to the FANUC
controller.
3) AUTO:
Select the AUTO +
CYCLE START button for run the program.
4) MDI:
Select the MDI for edit
short machine code or one time program edit, after press cycle start
those code or program file will disappear(For more info please see Fanuc
operator's manual) ps. Change Fanuc parameter should be in MDI mode,
otherwise it won't effect.
5) HANDLE:
Select the HANDLE for
use hand wheel . For panel side hand wheel can select x or z axis . ( If
customer order machine side hand wheel , use F1 to switch panel side
hand wheel or machine side hand wheel .)
6) JOG:
Select the JOG move X or
Z axis, for use this function please select JOG and
press
,
,
,
to move any direction of axis.
(For more info please see Fanuc
operator's manual) also change feed rate control can be change the
JOG speed.
7) RAPID:
Select the RAPID to
fast move X or Z axis , for use rapid function please select
RAPID and press
,
,
,
to move any direction of axis .
8) ZRN:
Select the ZRN to return
the X and Z axis origin, for use this function Select
ZRN
+
after X axis return to origin then press
to return Z axis origin. (ps. use×1, ×10, ×100, ×1000 can be control
HOME speed, recommend use×10 to HOME).
9) POSITIVE OF X AXIS:
To use with
JOG , RAPID , ZRN.
10) NEGATIVE OF X AXIS:
To use with
JOG , RAPID , ZRN.
11) NEGATIVE OF Z AXIS:
To use with
JOG , RAPID , ZRN.
12) POSITIVE OF Z AXIS:
To use with
JOG , RAPID , ZRN.
13) SPECIAL FUNCTION F1:
Use
key to switch machine hand wheel or penal and wheel.
14) OT RELEASE:
Axis is over travel to hardware
limited switch, push the button for release the error, then move axis
back by JOG or RAPID.
15) SINGLE BLOCK:
Use this function for running
program by single block, if want to move on next line, have to press
cycle start every time.
16) OPITIONAL STOP:
Use this function for optional stop the program. Light's on, when program read to Mo1, machine will stop, need press cycle start to let program continue.
17) WORK LAMP ON/OFF:
Press the key to turn
on/off the working lamp.
Ps. When lamp lights on mean's light will
on
18) BLOCK SKIP:
Use this function for block skip
program. When front of machine code add / , also the block skip light
are on , it's mean controller will skip this code line .
19) DRY RUN:
Use this function for dry run
machine, ignore any feed rate.
20) MACHINE LOCK:
Use this function for lock
machine, only run the program, machine did not move. after use machine
lock, must HOME again. If not may cause machine damage . Use this
function for lock machine, only run the program, machine did not move.
21) COOLANT AUTO:
Use this function for auto
coolant, use M8、M9 code to open/close coolant pump.
22) COOLANT ON:
Use this function for manual
coolant pump, press button to open/close coolant pump.
23) PROGRAM EDIT LOCK :
To lock the edit program,
make people can't program the code by edit or change it.
24) RAPID TRAVERSE OVERRIDE:
This selection use
for rapid low speed. Also home speed can control.
25) RAPID TRAVERSE OVERRIDE 25%:
This selection
use for rapid 25% speed. also home speed can control, (recommend use
this speed to home.)
26) RAPID TRAVERSE OVERRIDE 50%:
This selection
use for rapid 50% speed. also home speed can control.
27) RAPID TRAVERSE OVERRIDE 100%:
This selection
use for rapid 100% speed.
28) SPINDLE SPEED OVERRIDE:
This selection use
for decrease spindle speed or increase spindle speed . Normally this
selection will select at 100% .
29) CLOCKWISE SPINDLE:
This button use for clockwise spindle, when light on telling you spindle clockwise right now. (For lathe machine clockwise spindle should go ↺ way when you stand front of machine).
30) STOP SPINDLE:
This button use for stop spindle.
31) COUNTER CLOCKWISE SPINDLE:
This button use
for counter clockwise spindle, when light on telling you spindle is
counter clockwise right now.
32) JOG SPINDLE:
This button use for jog the
spindle when you press this button spindle will goes really slowly by
clockwise.
33) LUBE ALARM:
When light on, it mean out of oil
and please fill some oil into the cub.
34) NC ALARM:
When light on, it mean the CNC have
some problem, press penal key to read massage after
finish reading, press reset to remove massage and light.
35) MOTOR ALARM:
When left corner red light on,
it mean the motor have some problem , please check it.
36) CHUCK CLOSE:
When light on, it mean chuck is
close, if light not flash on, it mean chuck is open . when chuck open
you can't rotate the spindle.
37) TURRET: Optional Unit
This function key can
manual change tool.
38) X AXIS HOME:
When light on , it mean X axis
has been home. After move x axis the light will off .
39) Z AXIS HOME:
When light on , it mean Z axis
has been home. After move Z axis the light will off .
ITEM | Part no. |
---|---|
1-2 | T-CT-02 |
1-2 | T-CT-03 |
1-2 | T-CT-04 |
1-2 | T-CT-05 |
1-2 | T-CT-06 |
1-2 | T-202-2B |
1-2 | T-202-3B |
1-2 | T-202-4B |
1-2 | T-202-5B |
1-2 | T-202-6B |
1-3 | T-DCT-02 |
1-3 | T-DCT-03 |
1-3 | T-DCT-04 |
1-3 | T-DCT-05 |
1-3 | T-DCT-06 |
1-3 | T-203-2B |
1-3 | T-203-3B |
1-3 | T-203-4B |
1-3 | T-203-5B |
1-3 | T-203-6B |
2-1 | T-SS-1 |
2-1 | T-ES-1 |
2-1 | T-LS-1 |
2-2 | T-UCS-25 |
3-1 | T-CT-01 |
3-2 | T-304A |
3-2 | T-304B |
3-3 | T-FP-3B |
3-3 | T-FP-5B |
3-3 | T-FP-8B |
3-4 | T-FP-07B |
4-1 | T-317 |
4-1-1 | CHUCK |
4-1-1 | CHUCK |
4-1-1 | CHUCK |
ITEM | Part no. |
---|---|
4-1-1 | CHUCK |
4-2 | T-AP-07 |
4-3 | LT-01-109 |
4-4 | LT-01-108C |
5-1 | LT-01-110T |
5-2 | T-315 |
5-2-1 | KM-6 |
5-3 | S-5C |
5-4 | TF-3B-4 |
5-5 | CA5-25 |
5-6 | PA6-100 |
5-7 | T-3SJ |
6-1 | TH-01 |
6-2 | TH-02 |
6-3 | TH-03 |
6-4 | TH-04R |
6-4 | TH-04L |
7-1 | TH-04A |
7-2 | TH-05 |
7-3 | TH-06 |
7-4 | TH-07-1 |
7-4 | TH-07-2 |
7-4 | TH-07-3 |
7-4 | TH-07-4 |
7-5 | TDC-6.5 |
7-5 | TDC-10EL |
7-5 | TDC-13EL |
7-5 | TDC-16H |
8-1 | TH-42 |
8-1 | TH-43 |
8-2 | TH-44 |
8-2 | TH-45 |
8-3 | T-QC-12 |
8-4 | TH-48 |
8-4 | TH-49 |
ITEM | Part no. |
---|---|
8-4 | TH-50 |
8-4 | TH-51 |
9-1 | T-AH-10 |
9-2 | T-RT-16C |
9-3 | T-RT-16 |
9-4 | T-KT-16 |
10-3 | T-BT-3 |
10-4 | T-BT-6 |
11-1 | T-CFT-16 |
11-2 | T-RT-08 |
11-3 | T-RRD-05 |
11-4 | T-SL-408 |
12-1 | T-SL-96 |
12-2 | T-SL-48 |
12-3 | T-KH-48 |
13-1 | T-HE-16 |
13-2 | T-RS-201 |
13-3 | T-ST-10 |
14-1 | 540-110 |
14-2 | 540-111 |
14-3 | 540-130 |
14-4 | C20-ER20 |
15-2 | TR-302 |
16-3 | T-SR-300 |
16-4 | T-FR-300 |
18-3 | T-AIT-06 |
21-1 | LB-68-1 |
22-2 | T-MC-2 |
22-3 | T-LC-2 |
22-4 | T-DC13-MT2 |
22-4 | T-DC16-MT2 |
22-4 | T-DC19-MT2 |
1-27MM | |
新設計 CT-1118CNC車床可與櫛式和中心頂針切削混合使用。
此 NC 車床是由CTL-618EVS傳統車床演變而來。除了沿用外觀外,也保持機械以往的精度水準甚至更加精準。CT-1118CNC在 2008年增加了一些變化,以往櫛式車床與尾座頂針車床為不同的機型且也無法共用設計。 Cyclematic改善了這個問題並將櫛式與尾座頂針結合在一起,只需更換不同的刀座即可擁有這兩項截然不同的功能。而櫛式車床與尾座頂針車床不同的地方為櫛式可以在同一刀座平面上擺放數把不同的刀具,但在遇到長工件時因為無尾座以及空間距離不夠而導致無法切削。現在,自CT-1118CNC的設計改善後變得更人性化且實用。尤其是將櫛式切削與尾座頂針切削結合在一起後使得一台機械有著兩種截然不同的切削方式。
刀座安裝示意
CT-1118CNC 櫛式刀座車床
現在CT-1118CNC CNC車床有新的使用方法。現在只需訂購櫛式刀座即可擁有兩種不同的切削方式,裝上櫛式刀座後即可使用櫛式切削方式並擺放多把刀,或者拆除櫛式刀座裝上其他刀座就可使用尾座中心頂針的切削方式。
以下主軸工具,刀座或其他選配零件將可裝載在韻光高速高精度桌上型車床
加工零件範例
機台特色
- 主軸內外徑真圓度保證0.0015MM以內
- CNC控制器可選用FANUC 0i Mate-TD 或其他品牌控制器
- 3 HP 主軸馬達 (5HP-選配) 搭配 Yaskawa 變頻器以達到高速穩定以及低速區域扭力平穩
- 主軸使用高精密斜角滾珠軸承並預壓以達到低背隙量
- X, Z 軸滾珠螺桿
- Z軸使用鐵制伸縮護照
- X, Z 軸AC伺服馬達
- 快速上下料筒夾
- 氣壓筒夾
- 櫛式刀座(選配)
- 多樣化可供選擇的配件,使的機械有更多元化的使用。
機台床身經過調質以及熱處理,並在之後加以研磨,加強機台床身的精準高度和高耐磨性。
主軸機頭為一體成形,並在主軸前後方均使用高精密斜角滾珠軸承並預壓以達到低背隙量。而主軸內外徑均經過精密研磨以使主軸內外徑真圓度達到0.0015MM以內的精度表現。
本機械搭配本廠設計的快速上下料筒夾拉桿,使得上下料的動作可以快速的完成。而筒夾拉桿均有做過動平衡校正,以便讓震動量在主軸運轉時減至最低的程度。如要安裝三爪或四爪夾頭時只需將固定插梢取出即可輕易的將筒夾拉桿取下。
氣壓筒夾,氣壓筒夾可以簡單的只靠腳踏開關完成鬆緊工件的目的。
本機械尾座長95MM/3-3/4"INCH,尾座有2種刻度環-公制與英制,每一小格公制為0.02MM、英制為0.001",當刻度護環往上推時為英制刻度,下推時為公制刻度。
階梯筒夾為特殊配件,可在機械上加工至所需尺寸以用來夾持工件
階梯筒夾和套筒需購買成套才可搭配使用,而尺寸共有 2",3",4",5" 和 6" 等尺寸。
使用進階筒夾的優點是可以在機械上加工出所需夾持的尺寸。而加工出來的階梯筒夾與市售的5C筒夾最大差別是在機械上加工出來的筒夾有著較高的夾持精度以及特殊尺寸。